Article | REF: F6311 V1

Processed cheese: technology of making and quality control

Authors: Sébastien ROUSTEL, Jean-Luc BOUTONNIER

Publication date: March 10, 2015

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ABSTRACT

The manufacture of processed cheese obtained by the melting and emulsification, using heat, of cheese or a mixture of cheeses, either refined or unrefined, also containing other milk products such as butters and powdered milk proteins, involves various processing and stabilization operations for the production of a multitude of product textures and varied taste properties. This article, dedicated to manufacturing technology and quality control of cheeses, describes (after a brief summary of the melting process), the ingredients and operations carried out during the manufacture of cheese. Product quality aspects and defects are then discussed.

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AUTHORS

  • Sébastien ROUSTEL: Ingénieur du génie rural, des eaux et des forêts (ICPEF), Ministry of Agriculture, ENIL de Mamirolle et de Poligny, France

  • Jean-Luc BOUTONNIER: Industrial food engineering teacher at the Lycée des métiers de l'alimentation de Villefranche-de-Rouergue, France

 INTRODUCTION

According to French regulations, processed cheese is a product of secondary processing, involving the melting and emulsification, using heat (at a temperature of at least 70°C for 30 seconds, or any other equivalent combination), of cheese or a mixture of cheeses, with the possible addition of other dairy products (milk, whey, butter, buttermilk, co-precipitates, etc.). This technology can be used to produce products with a wide range of textures: spreadable, blocky, liquid, solid, powdered, etc., with mild, salty or sweet flavors.

Thanks to the ingredients used, processed cheese is a highly digestible energy food. What's more, thanks to the processes used and the heat treatments applied, the product is highly microbiologically safe and, what's more, can be stored at room temperature depending on the technologies employed, while offering great convenience of use.

From a physico-chemical point of view, this involves the dissolution and subsequent dispersion of proteins and fats in water, obtained by various operations involving the grinding, kneading, heat treatment and possible texturing of a mixture of raw materials (including cheeses), in order to obtain a homogeneous paste that is chemically and microbiologically stable for a period of between 3 and 24 months. This process is characterized by the creation of an emulsion, and involves three key stages: ion exchange, peptization/hydration and emulsification, the result of which is krémage.

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KEYWORDS

quality   |   technology   |   ingrediants   |   processed cheese   |   analogue cheese


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Processed cheese: manufacturing technology and quality control