Article | REF: C5373 V1

Utilization of industrial by-products - Flyash - Origin, production and characteristics

Authors: Pierre ROSSI, Ludovic GAVOIS, Guy RAOUL

Publication date: August 10, 2009

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ABSTRACT

Flyash, just like ash from the fireplace, is a coal combustion residue in thermal power stations using this type of combustible material for the production of electricity. The importance of the production of ash is strongly linked to the energy policy of the concerned country. Flyash, an industrial by-product, is available in large quantities worldwide but in much lesser proportions in France. This article starts by presenting the operating processes of the power stations. It then details the nature, properties and various categories of flyash produced in order to ensure the appropriate usage.

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AUTHORS

  • Pierre ROSSI: Doctorate in geology. Geotechnical manager of the "Grands Travaux de Terrassement (Razel)" unit.

  • Ludovic GAVOIS: Manager of VINCI Construction's geotechnical department – Terrassement

  • Guy RAOUL: Engineer from the École spéciale des Travaux publics; former Director of GTM Construction - Currently Chairman of the French Earthworks Standardization Committee

 INTRODUCTION

Fly ash is the residue of coal combustion in thermal power plants.

Presentations on fly ash are the subject of three articles:

  • the present article [C 5 373] which sets out the nature and properties of these industrial by-products with a view to their use, relevant, as well as data on production sites;

  • article [C 5 374] to follow, which deals with the wide range of possible uses for these materials;

  • article [C 5 375] , which will be devoted to technical reports and presentations on recently completed projects using fly ash.

Here, we first describe the processes involved in power plant operation and ash recovery, which determine the different categories of ash produced with a view to their use. We then turn to the production sites.

The scale of ash production depends on the energy policy of the country concerned. Industrial by-products, such as fly ash, are available in large quantities worldwide, but in much smaller proportions in France.

Worldwide, coal –, whose reserves are still extremely large –, is the main resource used to generate electricity.

In France, only around 4% of electricity is currently generated by coal-fired power plants. Since French resources have been depleted, coal has been imported from various countries to meet these needs.

The economic stakes must not, however, overshadow those of the environment, which are of paramount importance. The modernization of thermal power plants and new "clean coal" techniques are helping to reduce the polluting effects of coal combustion.

Fly ash has remarkable characteristics, such as its pozzolanic power, which we describe at the end of this article. These properties...

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Use of industrial by-products – Fly ash