Article | REF: F3010 V1

Zeodratation

Author: Sébastien ROUSTEL

Publication date: February 10, 2011, Review date: November 5, 2017

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ABSTRACT

The methods of increasing the shelf life of food products are primarily based on the principle of reducing the activity in the water, with the aim of reducing the development of micro-organisms and enzyme activity. One of the methods used to achieve such reduction is to decrease the amount of solvent by lyophilisation. From this line of research, Belgian scientists have developed zeodration. This technique eliminates the cooling process associated with lyophilisation. Furthermore, as it is a very gentle drying process, zeodration produces limited qualitative impairments in the dehydrated material. Although it is economically very competitive, as it consumes less energy, it is still uncommon in the food-processing industry.

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AUTHOR

  • Sébastien ROUSTEL: Ingénieur du génie rural, des eaux et de la forêt Ministry of Agriculture

 INTRODUCTION

Man has always been concerned about preserving his food, and has developed numerous techniques/processes to increase the shelf-life of virtually all food products. Many of these methods are based on the principle of reducing water activity in order to inhibit or reduce the development of micro-organisms and limit enzymatic activity. The process/technique used to achieve this reduction in water activity depends on the nature of the food product and its uses. Examples include :

  • reducing the quantity of solvent: dehydration ;

  • increasing the quantity of solutes: additions of sodium chloride, sucrose, glycerol, sorbitol, acids, bases (lactates) etc., direct mixes between dry and moist foods;

  • change of solvent state: deep-freezing, freezing, lowering product temperature and partial transformation of water into ice by crystallization;

  • reducing the quantity of solvent and adding solutes: dehydration by immersion/impregnation.

Among all these possibilities, the reduction in the quantity of solvent can be obtained by various dehydration techniques:

  • air dehydration (usually hot);

  • vacuum dehydration (processes leading to major changes in food products: modification of their flavour, color, structure or the bioactive nature of certain molecules);

  • cold dehydration (including freeze-drying).

In the 1990s, three Belgian scientists sought to improve the freeze-drying process by using water traps made of zeolite beads, and came up with zeodration. This technique eliminates the energy-intensive cooling operation associated with freeze-drying. Zeodration is therefore an alternative technique to dehydration or concentration of sensitive products and/or those containing bioactive molecules.

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Zeodratation