Article | REF: TBA1054 V2

Steel corrosion

Author: Adrien WAQUET

Publication date: September 10, 2024

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ABSTRACT

Corrosion is a physico-chemical reaction between a metallic material and its environment. It leads to a loss of material, and also has a major social, economic and environmental impact. The application of protective measures provides solutions to delay this phenomenon. Steel products can undergo surface treatments, organic or metallic coatings, electroplating, galvanisation, and even transformation of the metal surface. The effectiveness of the treatment depends to a large extent on the preparation of the substrate. The implementation of preventive measures from the design phase is the most effective. This article deals with the phenomenon of corrosion, its causes, protective measures and its environmental impact.

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AUTHOR

  • Adrien WAQUET: State public works divisional engineer - Service d'infrastucture de la Défense - Toulon, France

 INTRODUCTION

Corrosion is the degradation of materials due to a chemical or electrochemical reaction. Corrosion occurs when a metal is subjected to an aggressive environment. Most of the time, this is a combination of humidity and oxygen, but increased exposure to UV rays or certain forms of wear and tear can also pose a threat. The material alters, leaving its metallic state and transforming into salts (oxides, sulfides, carbonates), thus reverting to its natural state. Iron is highly reactive in this electrochemical process, and there are numerous ionic exchanges at its surface. In addition, aggravating factors can increase the corrosive power of an atmosphere. The first and most damaging consequence is the loss of mechanical properties.

Controlling corrosion is a challenge for all companies. Corrosion has financial, environmental and health and safety impacts. The cost of corrosion makes it a global issue, and there is even a World Corrosion Day. The direct cost of corrosion is equal to the indirect cost. Among the indirect costs, the loss of time, and therefore productivity, due to breakdowns, delays, failures and disputes is the most significant. Some failures can result in injury or death (e.g., bridge or machine breakage, water contamination, etc.). Defense, water networks, transport and construction are the four sectors in which corrosion is the most costly. Every year, corrosion is combated through maintenance and curative action. So it's essential to prevent it from happening in the first place. There are various means of protection available, but depending on the application and the ambient environment, the right one needs to be chosen. To do this, we need to understand the cause of corrosion in a given environment.

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KEYWORDS

corrosion   |   effect of corrosion   |   mitigation


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Steel corrosion