Overview
ABSTRACT
This article‘s aim is presenting concepts, models, key parameters, tools allowing to help the designer or the production manager to take into account of health and safety requirements in the frame “Factory of the Future “paradigm and this in the first stage of the design process. In that case we speak of “Integrated prevention”.
In fact, demand’ s variability, manufacturing system reconfiguration, digitalization, automation, human- robot interaction, introduce new working situations. More new usages introduce uncertainties to be control.
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Read the articleAUTHORS
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Patrick MARTIN: Professor Emeritus: Design, Manufacture and Control Laboratory, Arts et Métiers Institute of Technology, Metz campus
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Bruno DAILLE-LEFEVRE: Research engineer: LCPI, Institut national de recherche et de sécurité: INRS, Vandœuvre-les-Nancy
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Xavier GODOT: Research engineer: Design, manufacturing and control laboratory, Arts et Métiers Institute of Technology, Metz campus
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Jacques MARSOT: CPI Laboratory Manager: Institut national de recherche et de sécurité, INRS, Vandœuvre-les-Nancy
INTRODUCTION
Issues, background
Studies and analyses at both French and European level have shown the importance of taking the human factor (well-being, training, skills, social responsibility, public demand, etc.) into account within the factory of the future. The field of study here focuses on the health – safety aspects of the workplace (safety: injury to physical integrity in a violent way, accident) and injury to physical integrity in a diffuse way (due to the dangerous environment, stress, fatigue, repetitive movements, vibrations, etc.). This analysis is therefore positioned within the framework of integrated prevention (Design for Safety), the aim of which is to enable equipment designers, system integrators and users to anticipate health and safety issues as early as possible in the design process. In fact, health and safety is very often approached as a corrective constraint rather than as a design specification.
What's more, at the design or redesign stage, it is necessary to take into account the potential and uncertain evolution of the work situation and the production system: making manufacturing processes more flexible, reconfiguring equipment, constantly evolving uses, organizing production according to demand.
Tasks can in fact be performed either by man, or by automated equipment, or by several operators, or in cooperation Man – robot depending on production needs. Advanced production technologies and intelligent man/machine interfaces are becoming increasingly widespread. In addition, the profiles, knowledge and skills of the operators (experienced, novice, etc.) or personnel (logistics operator, maintenance personnel, support staff, etc.) involved in the various life situations in the production system are becoming increasingly varied, leading to major challenges in terms of health and safety.
This constant evolution, the reduction in hierarchical levels, the digital revolution, the dilution of decision-making (change management: see
While many hopes are pinned on the technological offer to improve working conditions, it is essential for designers to carry out a precise assessment of the risks they present, focusing on identifying new, accentuated or more difficult-to-control risks. Particular attention...
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KEYWORDS
Occupational Health and Safety | automatisation | production | Robot | Work | Factory of the future
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Factory of the future: workstation design and health and safety aspects
Bibliography
- (1) - NEUMANN (W.P.), WINKELHAUS (S.), GROSSE (E.H.), GLOCK (C.H.) - Industry 4.0 and the human factor (2020) A systems framework and analysis methodology for successful development, - International Journal of Production Economics, Elsevier, online nov. 2020, https://doi.org/10.1016/j.ijpe.2020.107992...
Standards and norms
- Machine safety – General design principles – Risk assessment and risk reduction. AFNOR - ISO, 12100 - (2010)
- Occupational health and safety management systems – Requirements and guidelines for use - ISO 45001 - (2018)
- Safety requirements for industrial robots – Robots and robotic devices – Part 1: Robots. Paris, AFNOR, 2011, 45 p - ISO 10218-1 - (2011)
- Principes ergonomiques de la conception...
Regulations
Council, E.P.a., Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast). 2006.
Directive 2009/104/EC of the European Parliament and of the Council of 16 September 2009 concerning the minimum safety and health requirements for the use of work equipment by workers at work. Official Journal of the European Union....
Directory
Organizations – Federations – Associations (non-exhaustive list)
AFNOR: Association française de normalisation
AIF: Alliance industrie du futur
http://www.industrie-dufutur.org
CEN: European Committee...
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