Overview
ABSTRACT
In recent decades, the use of carbon fiber has been developed in composite materials used as high performance materials characterized by their tension, compression and shear properties. The fibers currently on the market are primarily divided into two categories; the carbon fibers produced from polyacrylonitrile (PAN) and those produced from mesophase pitches, a mixture of coal and oil. The latter, the oldest, are used for the production of textile carbons for high-temperature insulation purposes, thus competing against rayon-derived materials. As for carbon fiber, their characteristics and low production costs means that they are preferentially predestined to the manufacture of reinforcement materials.
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Read the articleAUTHOR
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Guy DUPUPET: ENSIC engineer (Nancy), doctor of physical sciences - Industrial Director, Société des Fibres de Carbone (SOFICAR)
INTRODUCTION
Although the first carbon fibers appeared in 1880, thanks to T. Edison, as filaments in incandescent lamps, they were reinvented around 1955 by the National Carbon Company in the USA and the Carbone Lorraine industrial group in France, using heat treatment of rayon fibers or fabrics to obtain carbon textures for thermal applications.
Between 1960 and 1970, research focused on obtaining high-modulus, high-tenacity carbon fibers. Union Carbide developed work on rayon fibers by improving orientation and tensions during carbonization. At the same time, Shindo, from the Industrial Research Institute in Osaka (Japan), and Watt and Philipps, from the Atomic Energy Research Establishment in Harwell (Great Britain), discovered the possibility of obtaining high-strength, high-modulus carbon fibers from polyacrylonitrile.
Toray (in Japan), three English companies (Morgan Crucible, Rolls Royce and Courtaulds) and Carbone Lorraine in France (in collaboration with Rhône-Poulenc Textile) began industrializing carbon fibers from polyacrylonitrile in the 1970s.
At the same time, Union Carbide was working on obtaining high-strength, high-modulus carbon fibers from mesophase pitches, while Kureha in Japan and Cerchar (Centre d'études et de recherche des charbonnages) in France were developing carbon fibers for thermal applications from isotropic pitches.
Today, carbon fiber reinforcement is mainly based on polyacrylonitrile (PAN). Mesophase pitch is still used as a precursor for very high modulus applications.
As for isotropic pitch, its use has become very important in the production of carbon textiles for high-temperature insulation, competing with rayon-based materials.
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Carbon fibers
Economic data
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Carbon fiber prices
They are highly dependent on the quality of the carbon fibers and the inspection and testing costs demanded by customers.
We can give a range of sales prices from 20 to 150 euros/kg, staying within classic carbon fiber categories, i.e. without going into very "specific" fibers with very high modulus.
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References
Standardization
Several national standards committees have published standards for carbon fibers (table 2 ). Since 1987, a specialized ISO working group has been drawing up international standards.
Manufacturers
Toray http://www.toray.com
Cytec http://www.cytec.com
Formosa Plastics Corp. http://www.fpcusa.com
Website
Compositec's Recycarb project http://www.compositec.com
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