Article | REF: M1810 V1

Recycling, recovery and valorization of effluents in surface treatment workshops

Author: Alain VIDONNE

Publication date: March 10, 2010, Review date: September 1, 2017

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ABSTRACT

The current regulation obliges industrialists to process and purify effluents before discharging them into public networks. This article details the most widely used techniques, offering acceptable costs and compatible with the structures of the workshops. Be they electrical, electro-membrane, membrane, chemical or thermal techniques, their aim is to increase the lifetime of the baths, the concentration of rinsing baths and the recovery (by electrolysis, cementation and ultrafiltration) of metals or valorizable solutions. Significant legal incentives aiming at zero discharge should lead to a rapid increase in recycling and recovery equipment.

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AUTHOR

  • Alain VIDONNE: Senior lecturer, retired from IUT Besaçon-Vesoul

 INTRODUCTION

Most surface treatment plants purify their effluent to comply with the French Ministerial Order of June 30, 2006, or with their prefectoral authorization order. Effluent is then discharged into the receiving environment, or into municipal sewage systems connected to a treatment plant.

More and more workshops are working with "zero liquid discharge" on site. However, they do produce concentrated liquid waste, which is usually treated in approved centers.

In this dossier, we look at the techniques most commonly used for :

  • Increase bath life and save raw materials by purifying treatment baths and "reassembleable" static baths;

  • concentrate rinsing baths: evapo-concentration, reverse osmosis, electrodialysis ;

  • recover the most interesting constituents from spent treatment baths and concentrated "non-reassembleable" static baths.

There are six types of technique:

  • electric (single-compartment and separate-compartment electrolysis);

  • electro-membrane (monopolar and dipolar membrane electrolysis) ;

  • membrane (dialysis, ultrafiltration) ;

  • surface exchange (ion exchange, activated carbon fixation) ;

  • chemical (case-hardening) ;

  • thermal (crystallization, evaporation).

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Recycling, recovery and reclamation of effluents in surface treatment workshops