Article | REF: D3565 V1

Contactless Torque transmission. Magnetic couplings

Author: Thierry LUBIN

Publication date: November 10, 2020

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ABSTRACT

Magnetic couplings are generally used to transfer a rotational movement between two shafts through a sealed wall in order to avoid any contact with the product to be treated for safety or for hygienic reasons. The torque transmission between the two shafts is carried out without contact by the interaction of magnetic fields in the area of the wall acting as the air-gap. This article presents the most classical magnetic coupling technologies, of synchronous and asynchronous type, as well as their operating principles. It deals with the electromagnetic modeling of these devices in order to predict the steady-state performances.

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AUTHOR

  • Thierry LUBIN: Agrégé in applied physics, Doctorate in electrical engineering from the University of Nancy I - Senior Lecturer at the University of Lorraine, Faculty of Science and Technology, Nancy - Researcher at GREEN (Groupe de recherche en énergie électrique de Nancy)

 INTRODUCTION

T he non-contact torque transmission is the subject of two articles:

  • [D 3 565] : Magnetic couplings

  • [D 3 566] : Magnetic speed reducers

Although the subjects covered are very similar, the two articles can be read independently. Readers may find it useful to refer to the articles on shaft couplings [B 5 800] , elastic couplings [B 5 805] and gearboxes [B 5 640] in the Mechanics treatise.

The two articles on non-contact torque transmission are limited to the transmission of non-contact rotary motion between two aligned shafts, with or without speed reduction. There are other modes of non-contact motion transmission, in particular linear motion, but these are not covered in this article.

This article deals with magnetic couplings. A magnetic coupling enables rotary motion to be transmitted between a drive system and a mechanical load without contact between the two shafts. Torque is transmitted via the magnetic field in the air gap, usually using permanent magnets. Motion can be transmitted through a sealed wall to ensure hermetic isolation between two media, e.g. the product to be processed and the drive system. Compared with mechanical couplings, this solution reduces maintenance, as the system is contactless and therefore wear-free. It is tolerant to axis misalignment and reduces vibration transmission.

This article discusses two magnetic coupling technologies that are among the most widely used in industry and available from manufacturers. These two technologies are based on different operating principles: interaction between permanent magnets for synchronous couplings, interaction between magnets and currents induced in a conductive material for asynchronous couplings.

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KEYWORDS

permanent magnets   |   magnetic coupling   |   electromagnetic modeling   |   steady state performances


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Non-contact torque transmission