Overview
ABSTRACT
Most industrial activities generate heat, either through mechanical action or through chemical reaction. The permanent cooling of products, materials and industrial installations is therefore necessary in order to preserve their quality, yield and even their integrity. In most cases, the cooling process is achieved via an exchange with the environment by means of water or air. This article mainly focuses on the case of atmospheric air cooling carried out via an exchanger in direct circuit called "aerorefrigerant". The functioning principle, current techniques, dimensioning methods and implementation of the devises are thus extensively detailed.
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Read the articleAUTHOR
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Renaud FEIDT: Thermal energy engineer polytech Nantes - Assistant Technical Manager, Product Department GEA Batignolles Technologies thermiques
INTRODUCTION
From primitive societies to the present day, human activities have always generated heat emissions that have had to be evacuated to cooler environments.
The advent of transport and the industrial developments of the last few centuries have further accelerated the need to exchange heat with the environment to ensure the durability and operating efficiency of increasingly complex installations.
The two main ambient media used for cooling are :
water from rivers, lakes and seas;
atmospheric air.
In this dossier, we're only interested in devices that exchange air with the atmosphere, also known as air coolers.
Air coolers are used both in oil refineries and in the automotive industry for engine cooling, for example. Only industrial applications requiring medium-power air coolers (from 1 to several hundred megawatts) are covered here.
As the air cooler is part of an industrial unit, its characteristics must obviously be determined in such a way as to satisfy the technical constraints associated with the installation to which it belongs, in particular :
the type and flow rate of the fluid to be cooled ;
thermal power to be discharged ;
inlet and outlet temperatures of the fluid to be cooled ;
available space and neighborhood (noise level, etc.).
In order to guide the engineer's choice among atmospheric cooling systems, this dossier presents the dry direct air cooler:
operating principle ;
the state of the art ;
sizing principles ;
advice on installation, commissioning and operation.
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Atmospheric refrigerants
Bibliography
Digital tools
Xace Xchanger air cooler module http://www.htri.net
Suite produced by the Heat Transfer Research Institute
ACOL produced by AspenTech's HTFS https://www.aspentech.com/en/products/pages/aspen-htfs-research-network
...Standards and norms
Main national and international codes
ASME (American Society of Mechanical Engineer) Section VII – Division 1 – Appendix 13.
CODAPFrench pressure vessel construction code.
BS (British Standard) English code.
AD-merkblatterGerman code.
UBC (Uniform Building Code) Code defining the loads to be applied to steel...
Regulations
European directives (only applicable to air coolers installed within the European Community)
DM 89/392/EEC – minimum requirements for the protection of persons
PED 97/23/CE – Pressure Equipment Directive – Requirements for pressure equipment in relation to the risk they pose to people
ATEX 94/9/CE and 99/92/CE – Directives for electrical equipment used in potentially...
Directory
Manufacturers – Suppliers – Distributors (non-exhaustive list)
GEA Batignolles Technologies Thermiques (France) http://www.btt-nantes.comhttp://www/geagroup.com
Balke Dürr (Germany) http://www.balcke-duerr.de
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