Article | REF: RE289 V1

3D Printing: From decimeter to µmeter?

Author: Jean-Claude ANDRÉ

Publication date: September 10, 2021

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ABSTRACT

To avoid a layer by layer process in additive manufacturing (stereo-lithography) or to forget the introduction of supports for the realization of a complex non-deformed 3D part, this is what "volumetric" 3D printing does by precise contribution in the volume of the energy "useful" to the desired transformation. It is a question of exploiting non-linear, simultaneous or sequential processes, which, for the most part, involve light. The above-mentioned advantages must therefore be set against the need for transparency of classical 3D reactive media, preventing, for example, the realization of metal parts. This papere presents the state of the art, the current trends with limitations, and the potential of this emerging technology (especially in terms of spatial resolution).

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AUTHOR

 INTRODUCTION

3D printing was developed in 1984 on the principle of additivity, using a simple material-energy coupling, with stereolithography as the first technology, representing a single-photon photopolymerization process. Thanks to this principle, other processes were able to emerge, using solid, pasty, powdery, organic and/or mineral materials. However, in 1984, scientific knowledge already existed about more complex "threshold" processes that could have been exploited. If, in this case, it was possible to avoid the layer addition stage, the choice of usable materials remained more critical (and the production of metal parts could have been delayed or left in limbo...).

With transparency in mind, 3D objects can be produced without the need for superimposed layers, thanks to non-linear optical or chemical threshold processes. It is on these foundations that "volumetric" 3D printing was born (sometimes called "volumetric", no doubt because in English we speak of 3D Volumetric), consigning to oblivion the term "additive manufacturing" classically used to distinguish it from subtractive manufacturing by material removal. Volumetric 3D has a more limited range of applications than other 3D technologies, but enables objects to be produced with shorter machine and design times and, in some cases, with better spatial resolution. It should therefore become an integral part of the range of 3D devices on the market.

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KEYWORDS

resolution   |   3D printing   |   volume   |   non-linearity


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Volumetric 3D printing: from decimeter to µm?