Article | REF: BM7006 V3

Application of Material Tribological Data

Author: Mathias WOYDT

Publication date: March 10, 2024

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ABSTRACT

A tribological system (tribosystem) can be conceived through an analysis of the tribosystem operating conditions. The kv wear rate is a major prescription tribologic data relative to the wear resistance of a particular material. The p x v [MPa × m/s] value describes a limit between mild and severe wear and can be thus equated to the limit of material use above which materials undergo a change in their wear mechanism which can even lead to seizure. This article presents these characteristics step by step through the use of several examples and classifies the materials wear rate and p x v valuebrackets. The article also highlights the impact of operational parameters (surface roughness, relative humidity, etc.) on friction and wear rates.

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AUTHOR

  • Mathias WOYDT: Degree in Metallurgy and Materials Science, Technical University of Berlin Doctorate in Materials Science - Former head of the "Tribology and Wear Protection" division at the Federal Institute for Materials Research and Testing, BAM, Berlin - Managing Partner of MATRILUB – Materials, Tribology, Lubrication, Berlin, Germany

 INTRODUCTION

In today's world, ever more efficient and reliable products must be developed in ever shorter timeframes to guarantee a company's competitiveness. Environmental laws, sustainable development objectives, lists of prohibited substances/materials, as well as price trends and security of supply, mean that many materials have to be re-selected, which has led to an explosion in the number of tests to be carried out. What's more, lightening parts for economic and/or ecological reasons is an increasingly important issue. In this context, the most successful engineer will be the one with the greatest experience in the field of materials, coatings and lubricants. This experience of a specialist in both materials and tribology is most often virtual. This is because a large proportion of technical failures start at the contact surface of materials in relative motion; hence, the tribological behavior of materials and the performance of lubricants and/or coatings in sliding or rolling contact ultimately determine the quality of the initial design. Engineers therefore need rapid access to the latest experimental knowledge in tribology.

Every year, tens of thousands of tribological results are obtained in-house and published, but there are two major problems:

  • Access to them is still difficult, expensive and time-consuming;

  • how can we make the most of this data when designing a product, a machine or using a material?

Indeed, most of this vast tribological capital remains scattered across a multitude of industrial or university laboratories. Furthermore, the diversity of experimental procedures used and modes of interpretation makes it difficult, if not impossible, to compare the results obtained by teams of tribologists. In addition, material designers, oil companies and users speak different languages and have different interests and objectives. As a result, the reader is often not in a position to appreciate whether the tribological results and properties announced for tribocouple of dry friction materials or a lubricant in a given tribocontact can help him solve his specific problem.

The aim of this text is twofold:

  • describe how a tribological database should be organized ;

  • use examples to illustrate how such a database can be used to design a tribosystem.

Tribosystem design presupposes the organization of a tribological database, then its use to predict the behavior of the tribosystem under study. It should be noted that this use, like the design of a database, is based on a prior theoretical analysis of what a tribosystem is:

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KEYWORDS

friction   |   tribosystems   |   wear mechanism   |   surface roughness   |   relative humidity

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Application of tribological material data