Overview
ABSTRACT
This article focuses on the metallurgical problems that can adversely affect welded joints between parts made of steel or aluminium alloys. Some basic concepts of structural steel weldability are first set out. The characteristics, behaviour during welding, brittle fracture risk, and selection criteria for the various steel grades are then presented, taking into consideration the applicable norms and standards. The same approach is then used for aluminium alloys, distinguishing wrought alloys from cast alloys, whether hardened or not by thermal precipitation hardening or strain hardening.
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Read the articleAUTHOR
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Alain MICHEL: CNAM and ESSA engineer - Expert, lecturer, retired - Institut de soudure industrie, Villepinte, France - École supérieure du soudage et de ses applications, Yutz, France
INTRODUCTION
This article looks at the problems posed by the use of welding on the various alloy grades offered by the two main categories of materials: steels and aluminium alloys.
After a brief review of the metallurgical problems posed by the application of thermal cycles to locally melt the steel, the author describes the methods used to study cooling transformations, which have led to the characterization of the behavior of steel grades during arc welding, and then presents the current codified approaches used to prevent cold cracking. By means of a functional classification of the various families of steels used in mechanical engineering, the article reviews the characteristics of steels that can be supplied in accordance with current normative documents, as well as their behavior during welding. The article also discusses the potentially brittle behavior of certain ferritic and martensitic grades, and describes simplified methods for preventing this mode of failure.
A similar approach is adopted for aluminum alloys, and selection criteria are examined for both categories. Tables summarizing the various standardized grades for steel and aluminum alloys can be found in the article "Welded mechanical parts – Grade characteristics"
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KEYWORDS
aluminium alloys | welded structure | steels | weldability
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Welded mechanical parts
Bibliography
Software tools
OPTISOUD software (IS/CETIM)
This software provides the user with steel weldability conditions. It uses the implant method.
Welding Assistant" software – Creation and management of welding procedure descriptions and qualifications. Distributed by Arnd Rothe Conseil http://www.Logisoud.fr
Websites
German welding support site. Calculates carbon equivalents and required preheating temperature http://www.dillinger.de/dh/e-service/hilfsprogramme/schweisstechnik/hilfe/index.shtml.fr
Real-time monitoring of welding operations, with weld traceability
Standards and norms
Welding and materials standards
- Welding – Material grouping systems – European materials - FD CEN ISO/TR 20172 - 08-09
- Welding – Material grouping systems – American materials - FD CEN ISO/TR 20173 - 02-10
- Resistance welding – Solderability – Part 1: General requirements for the assessment of weldability for resistance spot, seam and projection welding of metallic materials - ISO 18278-1 - 2015 ...
Regulations
Decree no. 99-1046 of December 13, 1999 on pressure equipment.
Directory
Laboratories – Design offices – Schools – Research centers (non-exhaustive list)
Welding Institute http://www.isgroupe.com
Cetim http://www.cetim.fr
Association française de mécanique, "digital simulation of welding" scientific and technical...
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