Article | REF: AM3654 V1

Reactive extrusion processes

Authors: Françoise BERZIN, Guo-Hua HU

Publication date: July 10, 2004

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3. Fundamentals of reactive extrusion

3.1 Chemical reactions

As already mentioned, extruder chemistry takes place under thermomechanical conditions close to those of a conventional extrusion process, which are very different from those usually encountered in reactors. For example, the reaction medium is unusual in that it is essentially composed of molten polymers in the absence of solvents. Its viscosity and temperature are often very high. The absence of solvents means that the reactants involved may be immiscible. As a result, the reaction may no longer take place over the entire reaction volume, but mainly at the interfaces. In addition, the reaction time is very short, since it is dictated by the average residence time in the extruder used, which is often between a few seconds and a few minutes.

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Fundamentals of reactive extrusion