Article | REF: TRP3077 V1

Railway Dynamics and Wheel-Rail Contact. Guiding Principles, Running Behaviour and Damage Patterns

Author: Naim KUKA

Publication date: December 10, 2022

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ABSTRACT

This paper presents the basics of wheel-rail interface and the railway dynamics fundamentals, one of the most complex and important engineering disciplines and the “heart” of the railway system. First an overview of the parameters of the track/vehicle system, influencing the dynamic behaviour of railway vehicles and the historical evolution of the tasks and methods used in the field is given. Follows the wheel-rail interface chapter which deals with fundamentals of running behaviour in tangent track and curve negotiation ability, giving also practical examples of the impact of the operation conditions in the performances of the train and on the vehicle-track damage. Examples on wheel-rail damage due to wear and rolling contact fatigue and on the axleload cost assessment are discussed as well.

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AUTHOR

  • Naim KUKA: Master expert in Railway Dynamics - Former leader of the Core Competence Network on Railway Dynamics & Mechatronics at Alstom Transport, retired July 2020

 INTRODUCTION

The aim of this paper is to present the main issues influencing the dynamic behaviour of railway vehicles and give an overview of methods, simulation tools and processes used in engineering for the design optimization of rail vehicles and during the train acceptance tests.

The level of technical detail and the industry return on experience given in this paper is intended to be sufficient to understand the basics of railway dynamics discipline and to allow the practical analysis of the problems to be faced. This will help engineers working in the railway industry and researchers working on the fields to deal with different tasks and technical challenges related to running dynamics behaviour, during different phases of the project development.

The rail vehicle dynamics is one of the most complicated and important dynamic systems to be studied and optimized in engineering. The track-vehicle interaction system analysis must consider that (i) many flexible bodies (carbody, bogie frame, wheelsets…) comprise the system, (ii) the different bodies of the vehicle (single or multi units vehicle) are connected via suspensions and constraints, (iii) a moving and complex wheel-rail interface connects the vehicle with the track, (iv) the track has its own geometry and characteristics, (v) the inter-action between the mechanical system and other subsystems of the vehicle must be taken into account (traction and braking system, active systems, tilting technology, smart suspension, steering systems on the wheel set or bogie) and (vi) the operation conditions, country standards & regulations and the presence of relevant infrastructures (bridges, sub-track…).

To this complexity is added also the continues change, in time and distance, of track geometry, of the wheel-rail contact geometry (wheel and rail profile evolution), friction conditions, etc. ; hence non conservative frictional forces are generated by relative motion in the contact area and in the other interfaces/links between different bodies of the system.

Growing demand of operators and railway infrastructure owners for faster, very comfortable and track friendly rail vehicles (i.e., low Track Access Charges-TAC) and short time to market ; these are the last challenges that railway dynamics engineer have to face. All this complexity and the design challenges ask for good understanding of the system, high technical competences and wide experience on the field, appropriate simulation models, advanced tools and methods to be used during the design phase.

The technology of this complex system rests on a long history. In the late 18 th and early 19 ...

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KEYWORDS

wear   |   stability   |   track geometry   |   running in curves   |   rolling contact fatigue


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Railway Dynamics and Wheel-Rail Contact