Overview
ABSTRACT
Since the late 70s appeared specialty fibers called bi-component. Comprising two or three polymers, they develop new properties, such as fineness, specific surface or new functionalities for textile materials. This is a market representing 200,000 tons worldwide with leading Japanese and American producers. This article aims to define and classify these fibers, present their manufacturing processes and implementation and finally show some applications.
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Read the articleAUTHOR
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Julien PAYEN: Doctorate from the University of Valenciennes in mechanics of materials - Engineer from the École nationale supérieure des arts et industries textiles - Project Manager - UP-tex, Tourcoing, France
INTRODUCTION
The first bicomponent fibers were developed in the late 1960s by Dupont de Nemours under the trade name "Cantrese". This was a bicomponent fiber comprising two polyamides 6-6 positioned side by side, which shrank under heat to form an elastic fiber. The aim was to give volume to the finished product.
Since then, machine manufacturers have developed spinnerets capable of combining two or even three polymers during the spinning process, and playing with cross-sectional shapes to provide the functionalities required by the finished product.
Today, these fibers are used in the composition of new materials and products, such as synthetic leathers, thermoformable textile materials, conductive textiles and nanofibers...
First, we'll define these fibers and present the different forms available today. Then we'll talk about how these fibers are manufactured and used, describing current manufacturing processes. Finally, we'll look at applications, with current producers, their volumes and the functionalities added to fibers to meet product specifications.
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KEYWORDS
technologies | state of the art | Nonwoven | fibers
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Industrial textiles
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Bi/tricomponent fibers
Bibliography
Websites
University of Tennessee, Bicomponent Fibers http://www.engr.utk.edu/mse/Textiles/Bicomponent%20fibers.htm
Events
DORNBIRN MFC (Man-made Fibers Congress ) http://www.dornbirn-mfc.com/en/
TECHTEXTIL https://techtextil.messefrankfurt.com/frankfurt/en.html
Patents
HILLS (W.H.). – Method for making plural component fibers. US5.162.074 (1992).
HILLS (W.H.). – Spin pack and method for producing conjugate fibers. US4.406.850 (1983).
Directory
Manufacturers – Suppliers – Distributors (non-exhaustive list)
Hills Inc. http://www.hillsinc.net/
Fiber Innovation Technology http://www.fitfibers.com/
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