Article | REF: M3637 V2

Casting of aluminum alloys- Permanent molds: high pressure die casting and related processes

Authors: Michel GARAT, André LE NÉZET

Publication date: December 10, 2013

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1. Shell molding and related processes

The term "shell casting" covers processes that share the common feature of a fairly quiet filling of a metal mold, followed by solidification under low pressure, generally less than 0.1 MPa overpressure. The most widespread variant is gravity-filling, followed by low-pressure filling. Chill casting is probably the most flexible of all processes:

  • for small, medium and very large production runs;

  • investment is incremental, and unit costs are lower than for automated sand blasting or pressurized machines;

  • the use of sand cores allows great freedom of internal shape;

  • it is possible to achieve excellent part compactness and fine metallurgical structures;

  • all types of heat treatment are possible.

  • ...
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Shell molding and related processes