Article | REF: C905 V2

Clay materials for buildings. Base materials and production processes

Author: Michel KORNMANN

Publication date: May 10, 2009

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ABSTRACT

Clay materials are fundamental elements in buildings throughout Europe. They are obtained from a mixture of common clay minerals. The first step of the process is to obtain a clay mixture with the required plasticity avoiding blends which have either a too fat or lean texture. The mixture is then formed by means of extrusion and pressing. The shapes are then dried in a controlled-atmosphere dryer. The final firing in a continuous tunnel kiln at 900°C – 1 100°C gives the product its final properties and makes it fit for use. The level of grey energy production is high but equipment is more and more efficient and increasingly use renewable energy . Other environmental budgets remain limited.

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AUTHOR

  • Michel KORNMANN: Ingénieur civil des Mines, Doctor of Engineering - Technical consultant (Lancy Geneva) - Former Technical Director, Centre Technique des Tuiles et Briques (Paris)

 INTRODUCTION

Terracotta materials have been used in building for thousands of years, in countries all over the world. They have adapted to the evolution of construction and its imperatives. The characteristics of terracotta products enable them to be used effectively in all areas of construction. These include exposed and concealed bricks, roof tiles, floor tiles, chimney blocks, cladding, rustic tiles and more.

These materials are made from common clays. After thorough preparation of the mixture, the "clay" is shaped, dried and finally fired. Products often turn red on firing (except for calcareous clays, whose firing color varies from pink to yellow and white).

This dossier describes the various stages in the manufacturing process, from extraction in the quarry, through clay preparation, shaping, drying and firing, to storage of the finished products on the yard.

In the associated article provides information on the properties of terracotta and describes the various terracotta products available on the French market. , . The use of these products in structures is the subject of other parallel articles.

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