Article | REF: AM3658 V1

Safety in extrusion techniques

Authors: Maurice NIVON, Guy SANLIAS

Publication date: October 10, 2008

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ABSTRACT

The extrusion techniques for thermoplastic materials and rubbers are used in several manufacturing processes. The extruder transforms solid or pulverulent materials into plasticized materials which are then pushed through a die. The hazardous phenomena which occur during the usage of extruders and installations integrating extruders are mechanical, electrical, thermal, or generated by noise, materials and products.

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AUTHORS

  • Maurice NIVON: Engineer from the École nationale supérieure des arts et métiers - Consulting engineer, CRAM Rhône-Alpes regional health insurance fund

  • Guy SANLIAS: Engineer from the École nationale de chimie de Clermont-Ferrand (ENSCCF)

 INTRODUCTION

Extrusion techniques for thermoplastics and rubbers are used in a number of manufacturing processes, including :

  • the production of plastic pellets (resin and auxiliary components) to feed processing machines such as injection molding machines and extruders;

  • manufacture of solid-section tubes and sections;

  • blow molding of hollow bodies;

  • thermoforming of objects;

  • calendering of flexible sheets and foils;

  • the production of thin films for packaging or for audio or video recording tapes;

  • the production of bags with thin walls;

  • insulating sheathing of electrical cables.

The extruder is a machine that transforms solid or powdered materials into plasticized materials, which are then forced through a die whose cross-section corresponds to the feed to downstream production equipment and to the quantity of material required to obtain the products.

It is therefore integrated into a production unit.

Dangerous phenomena that occur during the use of extruders and extruder-integrated systems are mechanical, electrical, thermal, noise, material and product-related.

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